2016年2月3日星期三

Why we need high-hardness cutting wheels.

Two important components, abrasive grains and bonding materials, make up any grinding wheel. Often, additives are blended to create a wheel with the properties necessary to shape a particular material in the manner desired.

Abrasive grains constitute the central component of any grinding wheel, and the hardness and friability of the grinding materials will significantly affect the behavior of a given wheel. Hardness is measured in terms of a relative scale developed in 1812 by a German mineralogist named Friedrich Mohs. On this scale, extremely soft talc and gypsum represent hardnesses of one and two, and corundum and diamond represent hardness of nine and ten.

Friability refers to how easily a substance can be fractured or pulverized. People who design grinding wheels consider the friability of their abrasives—which can differ with the nature of the materials being ground—very carefully. For example, while diamond is the hardest known material, it is an undesirable steel abrasive because it undergoes a destructive chemical reaction during the cutting process; the same is true of silicon carbide. On the other hand, aluminum oxide cuts irons and steels better than diamond and silicon carbide, but it is less effective for cutting nonmetallic substances.

If selected correctly, an abrasive chosen to shape a particular substance will retain its friability when ground against that substance: because the grinding will cause the abrasive to continue fracturing along clean, sharp lines, it will maintain a sharp edge throughout the grinding process. This gives the grinding wheel the unique characteristic of being a tool that sharpens itself during use.